Manufactured in the USA through CarbonForm’s AI composite manufacturing system, each drone frame features a continuous-fiber unibody structure with no joints in the load-bearing frame. This reduces common failure points and creates a lightweight, highly crash-resistant structure that can be tailored to different payloads and applications.
Composite Drone Frames
PROUDLY DESIGNED AND MADE IN USA
Mission-Ready U.S.-Made Drone Airframes
Manufactured in the USA through CarbonForm’s AI Composite Manufacturing system, each drone frame features a continuous-fiber unibody structure with no joints in the load-bearing frame. This reduces common failure points and creates a lightweight, highly crash-resistant structure that can be tailored to different payloads and applications.
CONTINUOUS FIBER. NO JOINTS. FEWER FAILURES. BUILD TO PERFORM.
Frames for different operating needs
Frames for different operating needs
The same manufacturing intelligence can create different frame architectures, each shaped by its purpose. The same manufacturing intelligence can create different frame architectures, each shaped by its purpose.
Low-cost, rapidly produced frames designed for high-turnover missions and expendable platforms.1. Attritable frames
1. Attritable frames
Low-cost, rapidly produced frames designed for high-turnover missions and expendable platforms.
Engineered to absorb impact and protect critical components in demanding environments.2. Crash-Resistant Frames
2. Crash-Resistant Frames
Engineered to absorb impact and protect critical components in demanding environments.
Fully custom geometries built around your payload, electronics, and mission requirements.3. Custom Frames
3. Custom Frames
Fully custom geometries built around your payload, electronics, and mission requirements.
Composite frames across scales, materials, and applications
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DARPA lift frame
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Army test frames
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Crash resistant frame
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Multi-material frames
Built to keep flying
Built to keep flying
Our continuous-fiber frames are built to withstand hard impacts, maintain structural integrity, and return to flight.Our continuous-fiber frames are built to withstand hard impacts, maintain structural integrity, and return to flight.
Drone Vs Gravity
Drone Vs Gravity
Dropped from height onto a hard surface, the unibody frame withstands the impact without structural failure—no load-bearing joints or seams to separate.
Frame Vs Concrete
Frame Vs Concrete
A direct impact against concrete would damage many conventional frames. The continuous-fiber structure remains intact and ready to fly.
From frame to complete drone
CarbonForm offers complete Made In US drone systems and custom drone design tailored to specific payload, performance, and mission requirements.
CarbonForm offers complete NDAA-compliant drone systems and custom drone design tailored to specific payload, performance, and mission requirements.
From frame to complete drone
Building a drone program for demanding field conditions? Let’s discuss composite drone frames, complete drone builds, or partnership opportunities.
Building a drone program for demanding field conditions? Let’s discuss composite drone frames, complete drone builds, or partnership opportunities.