AI autonomous manufacturing of composites

CarbonForm builds continuous-fiber composite structures with vision AI-guided autonomous robots — no molds, no layup, no joints. The system sees the part as it forms and corrects fiber placement in real time, turning a drone frame from design to flight-ready hardware in days, not weeks.

Proudly developed and manufactured in Newark, Delaware, USA.

From geometry to hardware, without tooling

Traditional composite manufacturing means molds, hand layup, and structural joints — every design change costs a new tool. CarbonForm's autonomous robots read the part's geometry directly, plan continuous-fiber paths on the fly, and build the unibody structure under real-time vision guidance. A new frame design goes from CAD to finished part in days.

AI-manufactured drone frames

Vision-guided robots lay continuous fiber into unibody drone frames — across sizes, materials, and mission profiles, built to order in days.
Explore our drone frames

Interested in what we’re building?

Talk to us about composite drone frames, AI-assisted manufacturing, or potential partnerships.
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